Hunan Yuanju Power Tools Manufacturing Co., Ltd

How to replace the chain of a hand chain saw?

Jul 16, 2025

A hand chain saw is a versatile and powerful tool widely used in various fields such as forestry, gardening, and DIY projects. However, like any other tool, the chain of a hand chain saw will wear out over time and need to be replaced. As a professional hand chain saw supplier, I'd like to share a detailed guide on how to replace the chain of a hand chain saw.

Handheld 4 Inch Mini Cordless ChainsawHandheld 4 Inch Mini Cordless Chainsaw

Tools and Materials Needed

Before you start replacing the chain, gather the following tools and materials:

Preparation

  1. Safety First: Ensure that the saw is turned off and the battery is removed (if it's a cordless saw) or unplugged (if it's a corded saw). This will prevent any accidental start - up during the chain replacement process.
  2. Inspect the Saw: Check the saw for any signs of damage or wear, such as cracks in the housing or loose parts. If you notice any issues, it's best to have them repaired before replacing the chain.
  3. Clean the Saw: Use a brush or compressed air to clean the saw, especially the area around the chain and the guide bar. This will make it easier to work on the saw and prevent any debris from getting into the mechanism.

Removing the Old Chain

  1. Locate the Chain Tensioning Mechanism: On most hand chain saws, the chain tensioning mechanism is located near the guide bar. It may be a screw, a knob, or a lever. Use the appropriate tool (wrench or screwdriver) to loosen the tension on the chain.
  2. Remove the Side Cover: Some saws have a side cover that protects the chain and the guide bar. Use the tool to remove the screws or bolts holding the side cover in place and carefully lift it off.
  3. Take Out the Old Chain: Once the side cover is removed, you can see the old chain wrapped around the guide bar and the drive sprocket. Gently lift the chain off the drive sprocket and the guide bar. Be careful not to let the chain fall into the saw's housing.

Installing the New Chain

  1. Check the New Chain: Before installing the new chain, make sure it is the correct size and type for your saw. Check the chain's pitch, gauge, and the number of drive links to ensure compatibility.
  2. Position the Guide Bar: Place the guide bar back into its original position on the saw. Make sure it is properly aligned with the drive sprocket and the chain tensioning mechanism.
  3. Install the New Chain: Wrap the new chain around the guide bar and the drive sprocket. Ensure that the chain is properly seated on the guide bar's groove and the drive sprocket's teeth. The cutting teeth of the chain should face forward in the direction of the saw's rotation.
  4. Re - attach the Side Cover: Carefully place the side cover back on the saw and secure it with the screws or bolts. Make sure the cover is tightly fastened to prevent any debris from entering the saw.

Adjusting the Chain Tension

  1. Tighten the Chain: Use the chain tensioning mechanism to tighten the chain. You want the chain to be tight enough so that it doesn't sag, but not so tight that it binds or causes excessive wear on the guide bar and the drive sprocket. A good way to check the tension is to lift the chain slightly off the guide bar. It should have a little bit of play, but not too much.
  2. Test the Tension: After tightening the chain, rotate the drive sprocket by hand to make sure the chain moves smoothly around the guide bar. If the chain binds or doesn't move freely, adjust the tension accordingly.
  3. Final Check: Once you are satisfied with the chain tension, double - check all the fasteners to make sure they are tight. Also, inspect the chain and the guide bar for any signs of misalignment or improper installation.

Lubrication

  1. Add Chain Oil: Most hand chain saws require chain oil to lubricate the chain and the guide bar during operation. Fill the oil reservoir of the saw with the recommended chain oil. Check the saw's manual for the type of oil to use and the proper oil level.
  2. Test the Oil System: Before using the saw, turn it on (after re - inserting the battery or plugging it in) and let it run for a few seconds to ensure that the oil is being distributed properly to the chain and the guide bar.

Final Checks and Testing

  1. Visual Inspection: Take a final look at the saw to make sure everything is properly installed and tightened. Check the chain tension again to ensure it is still within the correct range.
  2. Function Test: Start the saw and let it run at idle speed for a few minutes. Observe the chain as it moves around the guide bar. Make sure it is running smoothly and there are no unusual noises or vibrations. If you notice any problems, turn off the saw immediately and re - check the installation.

Conclusion

Replacing the chain of a hand chain saw is a relatively straightforward process if you follow the steps carefully. By regularly replacing the chain and maintaining your saw, you can ensure its optimal performance and extend its lifespan.

As a hand chain saw supplier, we are committed to providing high - quality products and excellent customer service. If you have any questions about chain replacement or need help in choosing the right chain for your saw, please feel free to contact us for procurement and further discussion. We look forward to serving you and meeting your hand chain saw needs.

References

  • "Chainsaw Maintenance and Repair Manual" by a well - known tool manufacturer.
  • Industry standards and guidelines for chainsaw safety and maintenance.
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